Hooked Up Incorrectly. Copyright 2006-2020 © GEARS Magazine. Shift selector does not display any power on the selector display. Renew Subscription The transmission does not start downshifting when the exaust brake kicks in as it should. P.S. I work at a fleet of around 450 buses and we have about 150 buses with the Allison 2000 series transmission. Newbie; Posts: 25; Re: ALLISON MODE BUTTON « Reply #10 on: January 24, 2013, 06:27:44 AM » Kudo's to Brett for the great explanation as how to properly use the Allison … WHen I asked about flushing, both the tech and the service manager acted like I must be an idiot, as the only … Verify the transmission temperature. FLUID. Output speed sensor — Provides the TCM with a signal it can use to determine vehicle speed and calculate transmission slip. Your fleet’s profitability depends on boosting fuel economy and increasing durability. Please give me any feedback you might have regarding this problem. Recommended Posts. Cancel. Allison Transmission has launched the 3414 Regional Haul Series (RHS) transmission, and has announced a partnership with Freightliner Trucks in conjunction with the new product. Engine coolant and transmission temperature sensor — Provide the TCM with temperature signals to allow it to determine actual operating temperatures of engine and transmission. Transfer case in neutral when shifting transmission into gear — If the transfer case control system indicates the transfer case is in neutral while shifting the transmission into gear, the TCM will keep the transmission in neutral. Check CMK and CMP inputs and idle speed adjustment; repair as needed. An Over View on Allison Automatic Transmission Wiring We didn't experience the New World Transmissions from Allison until 1995. Technician has found pins are loose! Things got worse, or better, depending on how one looks at it, I went to start the engine, it promptly died, than lost all 12v power from the chassis batteries. Greetings to all. Additional copies of this publication may be purchased from authorized Allison Transmission service outlets. Transmission wont shift out of first gear and check engine light blinks. Erratic neutral safety backup or park/neutral position switch signals — If the TCM receives an erratic signal from the neutral safety backup or park/neutral position switch, it’ll keep the transmission in neutral. The other day after cleaning up an oil leak, it started acting up and now won't go in reverse and seems to be in 3rd gear for … Live each like it's going to be your last, one day you'll be right! Transmission slip — If TCM receives a signal that the transmission is slipping, it’ll prevent the transmission from shifting into that gear range. Past experience with this condition told me that there was something wrong with either the output speed sensor, the connection or the wiring. williamhorn williamhorn Members; 17 posts; Report post; Posted February 2, 2012. It seems that the tranny makes a big difference in the performance of the bus. HOME Log In; Register; Home; Safety Recalls. My guy at Apalachee RV thinks it may be a relay or solenoid (?) Crankshaft and camshaft position sensors — Provide the TCM with engine RPM signals, which it uses to calculate TCC slip. Check Transmission Specifications of Freightliner can be done here. Administrator. Followers 4. I would first check to see if it has the neww nsbu switch. Find an Allison authorized service facility near you. How much extra is the MD3060 and what extra features does it come with? 253: 12: Calibration Memory Bad: The transmission needs to be recalibrated. Check the output speed sensor signal; Owning an electronic transmission meant … If playback doesn't begin shortly, try restarting your device. Listen to this-- we mix the synth with dextron-- as per shop foreman. 7 Posts. Neutral safety backup switch or park/neutral position switch — Provide the TCM with signals to indicate selected gear range. A lot if these are out of warranty so they are ours. XC Transmissions By Allison. ALLISON 1000, 2000 & 24000 Transmission Fault Codes DTC DTC Description Check Trans Light Page P0121 Pedal Postion Sensor Performance Problem No 5-15 P0122 Pedal Postion Sensor Circuit Low Voltage No 5-16 P0123 Pedal Postion Sensor Circuit High Voltage No 5-19 P0218 Transmission Fluid Over Temperature No 5-22 P0562 System Voltage Low Yes 5 … We have just begun to recieve our first Allisons with the factory fill of Transyn and am now unhappy because Allison won't certify any other fluid to meet their spec even though several, including Chevron do meet it.You are held hostage by them, unfairly, in my opinion. We are starting to have numerous problems with these transmissions not … USA 9 Posts. Allison 2000 Transmission Problems New Topic Reply to Topic Printer Friendly: Author: Topic : RTP717 New Member. Drive the next generation of technology with the new Detroit 12-speed, direct- or over-drive automated manual transmission. In this mode, the TCM can inhibit engagements into drive and reverse and any or all shifts, depending upon what caused the TCM to enter this mode. 251: 14: POWER SUPPLY RSRVD: The power supply is not properly grounded. Powertrain Expo Apparently the body manufacturer left the transmissions w/ plg uncovered exposed to the elements before installing them in the bus. My Allison people have told me that it is safe to mix the different fluids. Erratic input speed sensor signal — If the TCM receives an erratic input speed sensor signal during engagement, the TCM will keep the transmission in neutral. Members * For some problems, diagnostic codes may be registered without the TCM activating the CHECK TRANS light. Joe Hartnett It is part number 29540479. suggest you check federal warrenty law(MAGNUSON-MOSS ACT)which states a manufacture cannot require the use of a specific brand of lubricant or any other part, unless it is provided by the manufacture free of charge under the terms of the warranty.To void a warrenty a lubricant must be directly responsible for the failure. Allison has a field action letter for the convertors on these transmissions. Hi Allison Man, We're all glad to have you back on the forums! If it indicates the transfer case was shifted to neutral while driving, TCM will wait until the vehicle output speed drops below 300 RPM to shift the transmission into neutral. It is called TORQUE-DRIVE SYN. intermittemnt problems with shifting and Range Inhibit light coming on. Allison Transmission is the world’s largest manufacturer of fully automatic commercial-duty transmissions, and is a leader in hybrid-propulsion systems. They say that is a freightliner wiring problem. Problem has been intermittent but … It might be a good idea for school bus magazine to publish the MAGNUSON-MOSS ACT of the Federal Warranty law for its readers.It might help allison 2000 owners. ( in lieu of regular oil changes,for instance. I have a Freightliner with an Allison transmission. The bad news is that they can't get road service to me until late this afternoon. And NO transmission is PROactive. We have changed the spin on filters as recommended from Allison. Truck does not seem like it goes into limp mode, definitely goes faster than 30mph. These sensors are: Let’s look at each of these inputs to determine how the TCM uses them to control the transmission operation. Check input speed sensor signal; repair as needed. The good news is that there were no active codes. Transfer case position sensor or switch — Provides the TCM with a signal to identify transfer case range. We are starting to have numerous problems with these transmissions not going in reverse and defaulting and also some will not upshift. Online Buyer's Guide Can't wait until they start failing, Now THAT'S going to be fun. This may be caused by low fluid level, valve body problems, a faulty pressure switch manifold, or problems with the wiring or connections; repair as needed. We had some interface problems a while back, corrosion in the main interface plug on the side of the trans. After checking many of them for codes we have changed a few solenoids that were showing failures or problems. After talking with Allison the have told us to remove the valve bodys and clean thoroughly amd then change internal and external filters. For the smooth operation of the automatic transmission "ALLISON" it is necessary to comply with the requirements of the manufacturer, in time to make maintenance and troubleshoot any problems. Prognostic Features 5th Generation Electronic Controls Shift Selectors display prognostics in text form to pro-vide at-a-glance … With a better understanding of how the Allison LCT transmission group operates, you should have no problem keeping those trannys rolling. Some of the fittings may leak, which can cause the transmission to lose fluid. Other problems include the transmission throwing fluid out of the fill tube, excessive engine flares, intermittent noises and the retarder not functioning properly. DISCLAIMERI DO NOT OWN THE COPYRIGHTS!Thought id share with you truck enthusiasts out there on how it works. Throttle position sensor or accelerator position sensor — Provide the TCM with engine load signals to calculate line pressure rise and shift timing. 253: 02: Calibration Memory Erratic: The transmission needs to be recalibrated. Do-Not-Shift Light on Allison Transmission. During a trip through the Rocky Mountains in October 2008, we experienced unusual problems with the shifting in our Allison 3000 MH transmission (in a 2002 Winnebago Journey 32TD). When the TCM inhibits the transmission operation, you may notice the PRNDL display flashing on and off or display Gear Inhibited or Shift Inhibited. If engine RPM exceeds idle specifications, the TCM will keep the transmission in neutral. Now let’s discuss how each of these inputs can cause the TCM to inhibit transmission operation. repair as needed. Warren Hoye. You might want to call your local Allison dealer to get the serial number breaks to see if any of your transmissions fall into this. The Transmission Rebuilders Network is the place where the industries best transmission rebuilders work together to help solve the most complex automatic transmission problems. Check and repair transfer case input to TCM as needed. We have been using C4 in our Allison transmissions (545's and MD3060's mostley with a couple of 2000's)and we have had the usual solenoid issues, but nothing in huge groups in our fleet of over 1000 units (including some medium duty trucks). Regarding the change to Transynd, they only drained "what came out", changed the filters, and put 17 quarts of TRansynd in. Legal/Privacy. Up Next. If you are comfortable with a manual transmission, use the UP and DOWN arrows to select the … Advanced Member, Thomasbus24 Videos you watch may be … Usually reseating the electrical connectors on the transmission cures the problem. Basically Freightliner thought it was an Allison transmission problem, Allison thought it was an electrical problem. If the oil did not cause the problem the warranty cannot be voided,regardless of brand or length of time in use. Posted - 05/11/2013 : 4:19:32 PM . Posted - 03/02/2005 : 6:51:31 PM . It slides on to the selector shaft on the left hand side. 253: 13: Calibration Memory Calibrate: The transmission needs to be … High throttle or high torque on engagement — If the throttle or accelerator position sensor signal exceeds 25% during transmission engagement, the TCM will keep the transmission in neutral. Check the transmission fluid temperature sensor circuit, wiring, and connections; repair as needed. Tap to unmute. Take time to review the Table of Contents and the manual. Check sensor input signal to TCM at idle; repair as needed. I have been having the transmissions overhauled at the same time, since Allison is paying the cost to swing the units. I'm not looking forward to the time when we HAVE to buy their fluid at change time, but we MUST to keep the. Has anyone else had any of these same problems with this series transmission? AUTO. It’s also possible that the transmission itself is just … By williamhorn, February 2, 2012 in Chassis. Need to check to be sure, though. Transmission fluid pressure switch manifold — Provides the TCM with signals for monitoring clutch engagement and shift timing. Erratic output speed sensor signal — If the output speed sensor signal is erratic or over 300 RPM during engagement, the TCM will keep the transmission in neutral. Check transmission operation; if it seems to be working properly, check the appropriate sensor inputs. I called W.W. Williams (a Detroit/Allison service facilty) in Atlanta and the guy there had me put the tranny into the code reading mode and read him what the screen showed. Also ther is a field action on these transmissions. Speedometer stays at zero, check trans light is on and it shifts hard when I put truck in reverse, park (bangs into gear). Shop Finder In this issue of Keep Those Trannys Rolling, we’re going to look at one of the most common problems plaguing Allison’s LCT transmission group: inhibited gear ranges or shifts. Oil analysis is acceptable as proof of oil's serviceability. It combines an automated clutch with a computer-controlled shift actuator to give you the power you need while optimizing fuel economy. All Rights Reserved. The TCM monitors inputs from numerous sensors from several onboard systems to control the transmission operation. There is no power to the transmission with the engine running. I have a 2016 Freightliner M2 Business Class Cummins/Allison with 61,000 miles. Also check the nss harness plug, see if it shows signs of overheating, or melting. shifting problems; do not shift light; Prev ; 1; 2; Next; Page 1 of 2 . You're signed out. It developed a problem on route yesterday and would no longer drive the bus. These conditions are usually a result of the Transmission Control Module (TCM) receiving incorrect inputs from onboard sensors. The last I checked a couple of weeks back,the convertors were in short supply and my local dealer couldnt do the job. Sales + Service Locator. I belive most filter cataloges have it printed in them. In terms of their life span, they have established the industry standard that is still relevant. If the D doesn’t light up on your gear indicator, this could be the issue. Allison Transmission Questions They must have done it correct. Was recently checked out by the local Allison shop and they said it wasn't throwing any codes. but can't help … determine actual operating temperatures of engine and transmission. Allison Transmissions: Products of this brand have been in use for over a century. If codes continue to reoccur, bring the vehicle to an authorized Allison Transmission repairing outlet to determine and repair problem causing the codes. Use the procedure in this bulletin to inspect and repair the connections. Check the switch signals at TCM, check wiring and connections, and check for water contamination in the neutral safety backup switch; repair as needed. Run a report; Vehicle Inspection Checklist; Contact info ; About Our Service; Home; Transmission Specs; freightliner; … When I arrived at the bus, it would not start due to … Automatic shifting is self-adjustable for smooth shifts during climbs, descents and virtually any road condition. Account. The Allison Motorhome Series 2500MH and 3000MH six-speed transmissions are state-of-the-art. Change Your Address, ATRA Low transmission fluid temperature — If the transmission fluid temperature sensor signal indicates the transmission temperature is below -49ºF (-45ºC), the TCM will keep the transmission in neutral. At least until the wiring problems began a year or two later. I took the truck to the Allison dealer and their scan tool will not communicate with the transmission so I can't get a … All Reviews; By Make and Model; By VIN Number; Free History Reports. Reviewing the Table of Contents will aid you in … Indeed, your Allison 3000 series 6 speed transmission has a mode button as I described above (first post in this thread). If the transmission is slipping, repair as needed. TRANS. Any time in the past when this condition existed the problem … Subscribe Now In this issue of Keep Those Trannys Rolling, we’re going to look at one of the most common problems plaguing Allison’s LCT transmission group: inhibited gear ranges or shifts. The law that synman is talking about has been discussed before in the froums. The electronic control system of the automatic transmission "ALLISON" processes information from sensors and other vehicle systems and sends signals to the solenoid valves … Transfer Case Position sensor or switch (figure 10). Neutral safety backup switch issues are another common Allison Transmission problem on the GM Duramax versions. Detroit engineers … Cart We are still having the same problems with some of the same buses. Only you can see that you are going from down hill to an 8% upgrade and need to downshift to keep up speed. However as time goes by the fleet will become A2000's. Our school has a 2007 IH bus with dt466 and 2500pts Allison trans. Manifold absolute pressure and barometric pressure sensors — Provide the TCM with engine load signals for calculating line pressure rise and shift timing. These conditions can cause the TCM to inhibit transmission operation. This information is very usefull and answers many of the questions I have about my CAT 330HP diesel engine and Allison 3000 transmission operation You have my thanks! High engine RPM on engagement — Check engine RPM while shifting into gear. Look in your telephone directory under the heading of Transmissions — Truck, Tractor, etc. As part of the partnership, Freightliner will be the first to offer the 3414 transmission, which is an enhancement of Allison's 3000 Series made specifically for regional … 3. If the TCM receives an input that’s far enough out of range to affect transmission operation, the TCM will enter Transmission Abuse Protection Mode. There was also a recall on the nss switch, check the color of the switch, I believe it should be light brown. I work at a fleet of around 450 buses and we have about 150 buses with the Allison 2000 series transmission. With the mileage claims from Allison is also a time limit or hour limit. To exit the diagnostic mode press the NEUTRAL button or simultaneously press the UP and DOWN buttons. Learn how you can ensure the performance and durability of your Allison transmission. Logged LJ2654. Our BB/IHs have them both but I don't think that our Freightliners have the economy mode button. Autoplay is paused. pressure switch manifold is erratic, the TCM will keep the transmission in neutral. Do-Not-Shift Light on Allison Transmission Sign in to follow this . These transmissions came with the transynd fluid which is suppose to be good for 100,000 miles. All Recalls; Find Recalls by Make and Model; Find Recalls by VIN; Reviews. Greetings to all. J2534 Programming: What You Need To Do It Yourself, UPDATE: 6L90E: No Line Rise after a Rebuild. The ER Saf -T- liner Pusher buses all came equipped with 3000 series transmissions and for the most part they were very reliable. I have compiled this document from … Well there you have it: the most likely causes and possible cures for the most common problem plaguing the Allison LCT1000 transmission: inhibited shifts or gear ranges. I'm implying that you've done anything wrong, but check your hours/time vs. the mileage and see if you've changed the fluid in a timely manner. If you think this may be the problem, you should read up on that more here: The local allison dealer says the transmission is not seeing an input from the service brake switch to tell the Allison that the brakes are being applied. Reproduction in whole or in part without permission is prohibited. Allison Transmission service outlet for the currently applicable publication. Your Allison Transmission authorized service They have the equipment to check for diagnostic codes and to correct problems. Replaced new pins and plugged the connector. Wow, we only have 7 buses with this tranny, they all seem to operate properly. These conditions are usually a result of the Transmission Control Module (TCM) receiving incorrect inputs from onboard sensors. The problem wasn't fully resolved until the summer of 2009. On M2 vehicles equipped with an Allison transmission, the Behr/Mahle cooling modules use quick-connect fittings to attach the transmission cooler lines to the radiator. Electronic controls provide smooth shifting for exceptional performance and fuel economy. Gears Magazine It shold be brown in color with a black deflector shield over the selector shaft. Input speed sensor — Provides the TCM with a signal to measure the rotating speed of the turbine shaft, from which it can calculate transmission RPM and slip. occasionaly dash says "no trans". Allison Transmission Problems David E. Damouth www.damouth.org 9 April 2010. The TCM monitors inputs from several onboard systems to operate the transmission properly. This Allison automatic transmission is a 2009 model in a Thomas school bus that was running around on it's route when all of a sudden the transmission became stuck in first gear. Typical problems of an Allison transmission include abnormal shifts, abnormal stall check speeds, slipping of the clutch and abnormal responses. We have 2 1993 DT360 IHC's with the MT643 bought used, what a difference between our normal 1993's, DT360 AT545. Allison transmission trouble shooting New Topic Reply to Topic Printer Friendly: Author: Topic : Jay Graham New Member. amsoil makes a 100% synthetic fluid engineered specifically for allison TES-295 transmissions. I have a 1994 Monaco … Erratic pressure switch manifold signals — If the signal from the

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